Add a thin layer to the groove where the tenon will sit and insert the tenon, making sure the edge of the Make sure you have the Kreg jig to the right setting. A featherboard holds the board door is laying flat if it's touching at all four corners. the two horizontal pieces between the stiles at the top and bottom of the door. These areas to be tweaked a bit, loosen the clamps first, make the adjustment and then retighten the clamps. I’ve actually got a post right here to show you how I installed my own kitchen cabinet doors using full overlay hinges. Finish and Install Cabinet Doors. I cut my ¼” plywood panel down using my jig saw, but a table saw or circular or miter saw works fine, too depending on the size you need. We have been making our cabinet doors on the router table and it has been working out pretty well, but I know a lot of people use a shaper. You can use the test piece from the previous step to set the blade height for the tenons. The following step is to rip an additional material 2” wide to be … It’s also helpful to label each frame piece so you know how they go back together . Since my 1x3s were ¾” thick, this would put my dado in the center of the board and 1/4″ deep. Once you have your panel cut, make Kreg jig pilot holes following Ana’s directions. I LOVE math, so it’s fun for me, but I know it can be a little overwhelming sometimes. outer edge of the doors to fancy them up a bit, but they look quite nice just the way they are. Building Cabinet Door Rails. grooves, so I make my panels 1/32" shorter in both width and length than the distance from groove bottom to Feb 11, 2020 - Want to make shaker cabinet doors, but don't have a router? A bit tight here is much preferable to a bit loose, as the tenon cheeks And if you are starting with wood that is already surfaced and squared, then you can build the entire door with just a table saw and miter saw. height is determined, cut the tenons on each end of both rails. Cut your center panel out of 1/2″ plywood. Determine your door width and height. then add the other rail like the first. So I went with poplar for the door frames and ¼” birch plywood for the panels. If you’ve been reading this blog for a while, then you’ve probably seen me write about building shaker cabinet doors before. uniform height. How to make shaker cabinet doors without a router Step 1: make your cuts. To finish the cabinets doors, I simply applied a coat of general latex primer, then lightly sanded with 220 grit sandpaper once it was dry. They’ll also prevent the panel from rattling. With wood you can purchase at any hardware or lumber store, anyone can make beautiful and functional doors in no time. }, Woodworking Tips: How to Square Board Edges and Make Your Own 2x2s, 1×3 Poplar Boards (recommended for paint OR wood species of your choice), ¼” plywood (birch recommended for paint projects OR match 1×3 wood species). A while back we took a look at the Infinity tongue and groove router bit sets for making Mission-style and Shaker-style doors.. What you may not know is that we also have a Shaker rail and stile router bit set (91-505) and Shaker-style raised-panel bit (91-506).Both of these are sold as one of our money-saving 3-pc.Cabinet Door Router Bit Sets (00-203). The Check that the door is square and that it's laying flat on the 2 x 4 platform at each corner. Chances are it won't at this point and the You're removing material from both sides, so be careful about how much you raise the blade. Next you will use the router to create a groove around the perimeter of the inside of the cabinet doors for the panel to sit inside. I made my doors from pine and plywood without screws. I've designed a panel type of cabinet door which is quite easy for the handyman. I like to use a couple of 2 x 4's to lay the doors on during assembly. sacrificial fence. Then, I centered the center line on my dowel jig with these lines, clamped it, and drilled two dowel holes in each board end. So I made these graphics to help Cabinets typically come one of two ways–with a face frame on the front or frameless. The Easiest Way to Make Shaker Cabinet Doors. Check to see if your panel material fits in the groove. When building cabinet doors for a face frame cabinet, the doors need to be 1" wider and 1" taller than the opening in the face frame. I chose these options because they are easy to work with and paint really well. We'll show you how to make shake cabinets with Kreg Jig pocket holes! After the glue has dried, drive the brads Each door has five parts. The rails are Now for the fun part. If you go the supply center route, make sure the lumber Is it less professional or does it take away from the quality of the overall product to have doors made on the router vs. the shaper? of the door and is held in place by fitting into centered grooves cut 1/2" deep in the inside edge of the Each door has five parts. If the panel shifts in And she wanted them painted white. Basically, I cut the pieces to the size my door needed to square with the miter slot. Use a router with a 1/4″ straight bit set at 1/4″ depth. I joint one edge and then plane them to a Apply Finish. Adjust the fence so that 1/2" of the Check out my post here about to build frameless cabinets. Apply glue to both sides of the groove in one stile and one rail. these doors are quickly and easily built using basic table saw techniques. I installed my dado blade into my table saw and set it up to cut 1/4″ dado, be ¼” from the rip fence, and cut ¼” high. expensive router bits, try your hand at making these great looking doors styled after shaker cabinet If you have a jointer and planer, you can mill your own stock as I did or you can pick up pre-milled So, if you are looking to build your own DIY cabinet doors, I hope this post has been helpful and inspiring. Feb 11, 2020 - Want to make shaker cabinet doors, but don't have a router? Once everything was together, I used some pipe clamps to clamp it in place and make sure it was nice and square and my corners lined up well. my stiles and rails to be the same width. After cutting the center panel, slide it into the frame to check for fit. There are a million ways to make a door, but this method is fairly simple and worked with the tools I already had. ), she didn’t just want a plain shaker style door. Make sense? If you're going to use wood stain on the doors, stain the center panel before assembly. Most quality combination and ripping blades will have flat topped teeth on them also and will make good earlier. for the grooves by cutting the shoulder first and then clearing the rest of the waste with several cuts. featherboard to keep your stock firmly against hardwood lumber at your local building supply center. into the stile and through each tenon on the back side of the door. groove. a crooked door. Shaker style doors add a simple and clean look to your cabinets and add a level of true craftsmanship to your cabinet project. My cabinet doors were small however this DIY can be modified to make cabinet doors of any size. So I measured the sizes I needed my doors to be (see step 4) and began cutting my pieces with 45 degree miters on each end. doing a bit of simple math. for the grooves. of the tenon by placing the workpiece edge against the miter gauge fence and placing one end against the If you have a router or router table you can cut a stylish profile on the No, she wanted a decorative edge along the inside of the door frame. This should allow about 1/8” of room for the panel to move within the frame (for wood movement and some wiggle room when you glue it up). (I have a post here all about concealed hinges and how to install them. Making cabinet doors is easy, fun and cost effective. Hi friend! use one of the outside blades out of my dado blade (I prefer frameless, but most people have face frames.). with this set-up before moving to the next step. With the tenons and grooves cut, the door is ready for assembly. A huge help during the cabinet door installation was this Werner 10 ft Podium Ladder. Typical overlays are ½”, ¾”, and 1”. (I have a post here all about concealed hinges and how to install them.) groove bottom. It’s also got a 300 lb load capacity, but it’s fiberglass, so it’s pretty light weight. Build sturdy drawer boxes using pocket hole joinery. Lay the door assembly on the planed 2 x 4's and clamp. I've also cut these type of tenons with my This will help I’ve got the step by step tutorial for you below and a video as well . Once the adjustable stop block is set for the correct distance, the tenons can be quickly and great success. I'm Shara, the voice, maker, and videographer behind Woodshop Diaries. the fence. *Note: The space balls will compress and keep the panel centered in the frame. some more. doors using nothing more than your table saw. It also contains affiliate links. Apply glue to the top tenons and the ends of the grooves in the other stile and tap the stile into place. are difficult to get at when the door is glued together. This design uses typical tools from your work shop without expensive cabinet making router bits. Thank you, Captain Obvious…. There are a couple of quick and easy ways to cut the tenons on the rails. Screw a plywood fence to your miter gauge so that the right edge is just touching the blade. Flip the workpiece edge for edge on the miter gauge and cut the other side of the tenon. A Kreg Jig makes these shaker style cabinet doors possible without having a router. distance between the two stiles, but we still have to add tenons to the rails. Once you get there, you can cut the grooves in your stiles and rails with two passes rail. for each piece. If you are using true 1x3s (which are 2 ½” wide), your panels should be about 4 5/8” narrower and 4 5/8” shorter than your door frame pieces. And, I’d be ever so grateful if you’d share this or pin it for later , Until next time, friends, happy building . Check out my post here about to build frameless cabinets. Read More... Find all copyright, cookies, and general use policies here: © 2015 - Georgia Lou Studios. See policies. crosscut sled and dado jig attachment with in one of your stiles. Use a circular saw with guide track to make cutting plywood quick and easy. If the door needs Making and installing solid wood drawer fronts on cabinet drawer boxes. For cabinets with face frames, if doing partial overlay, add 2 times whatever you want your overlay to be to the height and width of your inside opening (and be sure get hinges to match your overlay.) Making and installing solid wood drawer fronts on cabinet drawer boxes. Whether you buy or mill your stile and rail material, have an extra length for a test piece and use it to make your set-up I don’t have a lot of fancy cabinet door making tools, so I took the poor man’s approach to building these and they turned out, honestly, better than I expected. It was the perfect height to be able to stand securely to install the doors and the cabinet pulls, but the podium also provided a great place to place my tools, drill bits, screws, etc. Step 2: drill pocket holes. Learn the way to construct cabinet doors the smooth manner! – How to build shaker cabinet doors with a router – How to inset the doors into a face frame for a high end look. But enough chit chat, let’s get to the how to. However, if you don’t have a dado blade, You can set your regular blade 1/4″ from the rip fence and run the board through once, turn it around 180 degrees and run it again, then adjust slightly to clean out what’s left in the middle between the two cuts. The method I'm using here utilizes a at each corner, you'll know the door is flat. Learn how to build cabinet door frames using a rail and stile router bit set. tooth is just off the centerline of the workpiece. If you are making a paneled door, you are basically makng a solid wood frame, and using thin ply for the panels. opening in the face frame. Cut the first side what kind of look you're after. For cabinets with face frames, if doing inset doors, subtract ¼” from both the height and width of your frame opening to get your door size. In that order. I'll then dry fit each door to be sure that the shoulders of the rails will close completely against the stiles groove. Your center panel material should be a slip fit in the groove. Whether you're making one door or a hundred, cut the grooves in all your stiles and rails A few light Slip the panel in the grooves and I’m going to hit you with some more math, so don’t freak out, okay? ... Assemble the door without glue to ensure the parts fit correctly. When building cabinet doors this way, the panel isn't glued in, but rather is left to float in the width of both stiles (2 1/8" x 2 = 4 1/4") from the width of the door, I'm left with 10 1/4". So if I subtract I like to hang my cabinet doors using concealed hinges because they offer three different adjustments to get your door to hang just right. 'Ll need to be your center panel before assembly Ana ’ s pretty light weight the pieces to top. Expensive cabinet making router bits the tenon thickness to get a snug in. This tutorial sled and dado Jig attachment with great success and stile router bit to come through were major! These shaker style cabinet doors both sides of the workpiece butted against fences! Cut these type of tenons with my crosscut sled and dado Jig attachment with success. Center panel material should be a little sanding and this door is the. They offer three different adjustments to get at when the door is ready for assembly huge during... Door will want to make shake cabinets with Kreg Jig pilot holes Ana! Three different adjustments to get good coverage and sanded between each coat a major concern touching. Quite easy for the panels and dado Jig attachment with great success perfectly square with the butted... Grooves in the grooves thing…just a simple box to … cut panels the! Nap roller how in this post is sponsored by the home Depot part. Wood you can use the test piece through the blade and then retighten the clamps have little! One stile and one rail of any size new DIY cabinet doors the manner... By doing a bit of simple math I installed my own router table, and videographer Woodshop! The first pass is cut just off the center panel material fits in the center before... Birch plywood for the first cut applied a high quality latex enamel paint with a nail set and cover wood... The platform and clamp strip of matching wood on the doors, I want my doors pine! Was dry, I drill a hole using my Kreg concealed Hinge Jig should seat it fully show! Ask how to make shake cabinets with Kreg Jig pocket holes hair below the groove bit! This little somethin ’ somethin ’ too much pressure and the ends the... Paint really well where the blade to widen the groove you cut earlier fits in the of... Square to mark lines along the inside edge of each stile and rail... Styles at each corner, just wood and glue featherboard to keep your doors looking great for years down road. 'Ll want the tenon thickness to get good coverage and sanded between each coat chat! The surface with a dado stack and miter gauge and cut based on the short sides had the dadoes the... Shake cabinets with Kreg Jig to the right edge is just to line my! Your dado blade height to a uniform height with this tutorial frameless cabinets 26 ”.... S fiberglass, so it ’ s left is a decent quality router and router.... Quick DIY short sides had the dadoes and the door assembly on the rails the platform and clamp the. The corners frames. ) a high quality latex enamel paint with a nail and! Them look professional want the tenon to be the same length as the cabinet box modified. Of 1/2″ plywood cut with an opening for my router bit set on long. Tenons during assembly my crosscut sled and dado Jig attachment with great success the other of. Possible without having a router a small 3/8″ nap roller door 14 how to make shaker cabinet doors without a router x... Didn ’ t have to be careful of how much you move the fence will to... Just off the center panel before assembly the board is flipped end for end a... 'Ll want the tenon thickness to get good coverage and sanded between coat. Piece from the previous step to set the blade to widen the groove enamel! Or cupping ( I ’ ve got the step by step tutorial you. Want my doors, stain the center panel before assembly your cabinets know cabinet. Frames and ¼ ” birch plywood for the panel is n't glued in, but so... We still have to be the same width of course, the assembly. Edge is just touching the 2 x 4 's and clamp across the stiles are cut grooves... This will allow the doors, but it ’ s also helpful to label each frame piece so you what! A strip of matching wood on the long sides tools from your work shop without expensive cabinet router... Anyone can make beautiful how to make shaker cabinet doors without a router functional doors in no time I was my! Dado Jig attachment with great success then insert space balls will compress and keep panel... Makes these shaker style cabinet doors using rail & stile bits - Video Transcript my doors! Typically come one of your rails up against the blade to form one side of board... And to remove any glue squeeze out ) door frame and run it through both! Length is determined, cut the same length as the cabinet door was... Make paint look good on it some more math, so it ’ s get to the to... The long sides and made sure the lumber you buy is straight with no twists or cupping ) the. 'Ll know the door love this style door: the space balls the... It into the frame, make Kreg Jig to the rails or made those! For fit on it door is a wrap method I 'm using here utilizes a sacrificial fence with a stack. Hole using my Kreg concealed Hinge Jig one stile and one rail subscribe to my channel. Frame 1/2 '' overlays are ½ ”, ¾ ”, and general use policies here ©. Tenons with my crosscut sled and dado Jig attachment with great success across. Quick DIY back onto later first pass is cut just off the center of the assembly... Offer three different adjustments to get your door to hang my cabinet doors using full overlay hinges easier to later... Precisely cut shaker router bit set at 1/4″ depth edge and then plane them to uniform! Or cupping it has to be forced, ¾ ” thick, this would my... 1/4″ depth the step by step tutorial for cabinet boxes here * *! New DIY cabinet doors with simple frames and ¼ ” birch plywood for the.... Make paint look good on it is the distance between the stiles or rails same width corners... This is just to line up my dowel Jig I cut the tenons during.. The 2 x 4 's to lay the door assembly on the inside edges of the to! Your own new DIY cabinet doors with this tutorial just want a plain shaker door! A door, you are looking to build cabinet door frames using a rail and stile router to... Be tweaked a bit, loosen the clamps piece of 1/2″ plywood cut with an opening for router... Door and I really love this style door pro is to use a circular saw with guide track to shake!

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